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石材雕刻机中止刀问题的解决方法(Solution to Stone Carving Machine Stopping Knife Problem)

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石材雕刻机中止刀问题的解决方法(Solution to Stone Carving Machine Stopping Knife Problem)

发布日期:2019-03-11 作者: 点击:

我们知道石材雕刻机多用于从事加工业务,加工业务作业量较大,容易造成机械故障,所以该怎样正确运用石材雕刻机就显得尤为重要,现在就跟小编来了解下石材雕刻机的正确运用方法吧。


       (一)作业环境


       石材雕刻机为高科技机电一体化设备,广告等离子机是对作业环境有一定要求的。

       1.避开强电、强磁等严重影响雕刻机信号传输的设备。如:电焊机、发射塔等。

       2.运用三芯电源,确保雕刻机良好的接地,减小干扰。

       3.电压要求平稳,防止大的崎岖动摇,最好运用稳压器。

       4.机器不可在强酸、强碱的环境中长时作业。


       (二)保养和保护

       雕刻机多用于从事加工业务,加工发生的粉沫、灰尘较多。所以要注意保养和保护石材雕刻机。运用中要注意坚持丝杠、导轨等部件的清洁和光滑,及时清扫积尘和向传动部件加油;操作人员要及时清扫、加油、禁止带电拔插。


       (三)软件运用

       雕刻机有众多的雕刻方面的软件可供运用。如:文泰雕刻、Casmate-pro、Caxa、Mastercam、Artcam、Smartcam、Type3等,为达到你的雕刻要求,请选用正确的操作软件。


      (四)加工问题

      1.加工工艺的合理性

      加工精度除靠雕刻机来确保外,合理的加工工艺也很重要。为了确保加工的精度,请注意加工工艺的合理性。


      2.刀具运用

      因刀具自身的制造工艺和精度影响加工精度。因此,在加工时请挑选适于加工的刀具。


      3.操作人员

       操作人员的熟练程度和责任心也对加工精度影响巨大。客户的操作人员要求具备中专以上学历,并具有熟练的电脑操作基础,在训练过程中主要应熟练掌握针对 不同的工料挑选不同的雕刻速度以及运用不同的刀具,这方面往往需求经验的堆集,掌握得好,对延伸机器及刀具的寿数大有好处。


       石材雕刻机具有特殊性,在雕刻过程中经常出现的一个问题就是断刀现象,主要原因就是石材毕竟是比较坚固,假如在雕刻过程中冷却水供给不及时或许加工速度过快,主轴转速过慢都会影响到刀具和资料。


       如何解决石材雕刻机的断刀问题?假如刀具断掉之后,操作人员应该立即暂停机器,然后查看一下当下的加工行号并且详细的记录下来。细心的检查一下断刀处看是否有断刀的刀体,假如有将其取出来。最重要的就是要分析一下断刀的主要原因,防止下次再犯。然后就是替换刀具,换好刀具后应该注意的是定义原点,在石材雕刻机回到工件原点后X/Y两轴的方位是正确的,但是Z轴需求从头确定,这就主要是依据已做图形的样式来进行操作定义。


    石材雕刻机断刀的原因主要是:加工进给太快或是转速不够,刀具质量不好,加工吃刀量太大,刀具夹持长度不足或是刀具晃动。当然也和加工的石材有关,不同的石材的硬度是不同的。


有关亚克力切开机、亚克力激光切开机的精度和要求,希望对大家有协助。摩械智能科技有限公司是一家专业的亚克力加工设备生产商,主营产品有:亚克力切开机、亚克力抛光机、亚克力开料机、亚克力雕琢机、亚克力吸塑机、电子开料锯等设备,欢迎咨询订购。


We know that stone engraving machine is mostly used in processing business, processing business workload is large, easy to cause mechanical failure, so how to correctly use stone engraving machine is particularly important, now with the small knitting to understand the correct use of stone engraving machine.


(1) Working environment


Stone carving machine is a high-tech Mechatronics equipment. Advertising plasma machine has certain requirements for the working environment.


1. Avoid the equipment that seriously affects the signal transmission of the engraving machine, such as strong electricity and strong magnetism. For example: welding machine, launching tower, etc.


2. Use three-core power supply to ensure good grounding of engraving machine and reduce interference.


3. Voltage is required to be stable, to prevent large rugged shaking, it is best to use a voltage regulator.


4. Machines should not work in strong acid and alkali environment for long time.


(2) Maintenance and protection


The engraving machine is mostly used in processing business, which produces more powder and dust. So we should pay attention to the maintenance and protection of stone carving machine. In operation, attention should be paid to the cleanliness and smoothness of the parts such as lead screw and guide rail, timely cleaning of dust and refueling of transmission parts; operators should timely clean, refuel and prohibit live plugging.


(3) Software application


There are many sculpture software available in the engraving machine. For example: Wentai sculpture, Casmate-pro, Caxa, Mastercam, Artcam, Smartcam, Type3, etc. In order to meet your sculpture requirements, please choose the correct operation software.


(4) Processing problems


1. Rationality of Processing Technology


Processing accuracy depends not only on the engraving machine to ensure, but also on reasonable processing technology. In order to ensure the accuracy of processing, please pay attention to the rationality of processing technology.


2. Tool application


The machining accuracy is affected by the manufacturing process and precision of the tool itself. Therefore, when processing, please select suitable cutting tools.


3. Operators

The proficiency and responsibility of operators also have a great impact on the processing accuracy. Customer operators are required to have technical secondary school education or above, and have a skilled computer operation foundation. In the training process, they should be skilled in selecting different engraving speeds and using different cutting tools for different materials. In this respect, they often need to accumulate experience and master it well, which is good for extending the life of machines and cutting tools.


Stone engraving machine has its particularity. One of the common problems in the process of engraving is knife breaking. The main reason is that stone is relatively strong after all. If the cooling water supply is not timely or the processing speed is too fast in the process of engraving, too slow spindle speed will affect the tools and materials.


How to solve the problem of cutting tool of stone carving machine? If the cutting tool is broken, the operator should stop the machine immediately, then check the current processing line number and record it in detail. Carefully check the broken knife to see if there is a broken knife body. If there is a broken knife, take it out. The most important thing is to analyze the main causes of knife breakage and prevent it from happening again. Then it is to replace the cutter. After changing the cutter, we should pay attention to the definition of the origin. After the stone carving machine returns to the origin of the workpiece, the orientation of the X/Y axis is correct, but the Z axis needs to be determined from scratch. This is mainly based on the pattern of the graphics that have been made to define the operation.


The main reasons for cutting tool breaking in stone carving machine are: too fast feed or insufficient speed, poor quality of cutting tools, too large amount of cutting tools, insufficient clamping length of cutting tools or tool shaking. Of course, it is also related to the processed stone. The hardness of different stone is different.


The accuracy and requirements of acrylic cutting machine and acrylic laser cutting machine are expected to be helpful to you. Moji Intelligent Technology Co., Ltd. is a professional acrylic processing equipment manufacturer. Its main products include acrylic cutting machine, acrylic polishing machine, acrylic cutting machine, acrylic carving machine, acrylic suction machine, electronic cutting saw and other equipment. Welcome to consult and order.

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